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Bennie García

Feb 24, 2011, 2:53 PM

Post #1 of 12 (2762 views)

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Electrical chases in masonry explained

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For the novices and others who question this technique:

Electrical wiring and piping is generally installed after the erection of the buildings walls. Routing the wiring or piping requires a groove or chase to be cut into the wall surface to accommodate them. Before the days of power tools, the chase was cut with a chasing chisel and a hammer. Although this method is still used and is handy in tight spots or for short chases, it is a laborious and time consuming process. Wall chasing machines make short, if not noisy and dusty, work of long wiring and piping chases in the hardest of masonry.

A wall chaser is a power tool used to chase or cut channels in masonry walls to accommodate electrical wiring or pipes. This tool is typically a hand operated units similar in design to an angle grinder which make the cuts using abrasive discs or masonry blades. Most wall chasers contain drive heads which make provision for mounting either one or two discs or blades at the same time.


I believe it was described as a stupid idea in another post. That's what happens to close-minded people. They make assumptions based on ignorance.



Moisheh

Feb 24, 2011, 4:38 PM

Post #2 of 12 (2742 views)

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Re: [Bennie García] Electrical chases in masonry explained

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No, I did not describe it as stupid. I stated that it is stupid! I doubt you could buy that tool in Sonora. They use a small grinder with a masonry blade. The end result is a crappy conduit that is too close to the exterior ( or interior ) of a wall with no protection from a drill bit that mat be used later to mount something to that wall. Just try to get that past an inspector NOB. Wont happen.

Moisheh


chicois8

Feb 24, 2011, 5:48 PM

Post #3 of 12 (2732 views)

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Re: [Bennie García] Electrical chases in masonry explained

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I am having an adobe house built and all electrical conduit is run between the blocks in the mortar and up through the cement columns to the roof...

Poster #2, We are not NOB anymore....


(This post was edited by chicois8 on Feb 24, 2011, 5:52 PM)


sparks


Feb 24, 2011, 6:01 PM

Post #4 of 12 (2729 views)

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Re: [Moisheh] Electrical chases in masonry explained

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A protection plate over a pass-thru stud does not guarantee you won't go thu it and verticals up a stud aren't protected. I do agree many electricians here don't give much thought to the end user living in the house ... but do they up north either?

The only thing I really prefer is placing the chalupa (connection box - plugs, switches, or even breaker box) 1/2" off the stud for a flush fit on the drywall. Problem here is the stucco (enjarrar) varies depending on the wall construction.

Sparks Mexico - Sparks Costalegre


Bennie García

Feb 24, 2011, 9:13 PM

Post #5 of 12 (2710 views)

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Re: [Moisheh] Electrical chases in masonry explained

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In Reply To
No, I did not describe it as stupid. I stated that it is stupid! I doubt you could buy that tool in Sonora. They use a small grinder with a masonry blade. The end result is a crappy conduit that is too close to the exterior ( or interior ) of a wall with no protection from a drill bit that mat be used later to mount something to that wall. Just try to get that past an inspector NOB. Wont happen.


Oh my! It keeps getting better and more amusing with each post!

Yes they use a small angle grinder or maybe even a big grinder. Does the job a lot faster than a 2lb sledge and a stone chisel. The difference between a wall chaser and the grinders is basically the thickness of the kerf it cuts. So what you have to make several passes with the thinner kerf blade on the grinder. A wall chaser is an expensive tool costing 10 to 20 times the cost of a small grinder.

Now lets talk about the shallow depth you are whining about. The fact is that the chases cut into a masonry wall weaken it. Something that must be dealt with, it is just part of the whole equation. But the deeper the chase, the weaker the wall. So it is obvious to anyone with normal intelligence (and something NOB building inspectors know ) to see that the shallower the chase, the better. Very simple. Unless of course you are more concerned with hanging pictures than the integrity of the structure. It's your house pal.

The next piece of absurdity is where you mention the risk of drilling into the wiring when you want to sink a fastener in the wall due to the shallow depth of the chase. In the first place, for a person of normal intelligence let alone an expert builder, it isn't difficult to figure out where you are most likely to encounter embedded "orange crap".

Secondly, there are times when you need a short and skinny plastic anchor that requires a shallow hole with a 3/16" masonry bit and there are times when you may need to sink a 1/2" or larger by 5" expansion bolt using a 3/4" bit and many other instances with fasteners that fall between those two sizes. So it doesn't matter how close to the surface your conduit is embedded. And for anyone that has ever hit "orange crap" with a hammer drill knows there is a distinct difference you can feel when your bit hits the "orange crap". The bit will "bounce" before it has a chance to penetrate and serves as a warning to stop drilling.

We drill and drive thousands of 3" x 12 wood screws to anchor kitchen cabinets, door jambs, closets, heavy wood valances, vanities etc and don't have a bit of a problem.


(This post was edited by Bennie García on Feb 24, 2011, 9:19 PM)


morgaine7


Feb 24, 2011, 9:42 PM

Post #6 of 12 (2706 views)

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Re: [Bennie García] Electrical chases in masonry explained

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Not that I was clever enough to anticipate the problem, but my construction photos show pretty clearly where the electrical cables are on most walls. The electrician's crew were pretty good about avoiding spaces where people are likely to hang stuff, but when in doubt I check the photos.

I didn't see how the chases were cut.

Kate


Sculptari

Mar 6, 2011, 6:51 PM

Post #7 of 12 (2618 views)

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Re: [morgaine7] Electrical chases in masonry explained

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I´m sorry I am coming late to this thread. I am upgrading the electrical in our family´s place in Puerto Vallarta built in 1963. I want to rewire for security, home electronics, and backup solar power. I know, ambitious, but I do have a background as a restoration mason (contractor). So I have to cut a lot of new channels. I would like to run conduit because the concrete attacks wire, and it makes it easier to upgrade in the future. So I asked my professional masonry tool guy what I should buy. I was expecting him to sell me this Abortech saw from Australia http://www.as170.com/applications.html. What he in fact recommended was a side grinder, with a dry diamond blade, do two runs, then knock the middle section with an old flathead screwdriver and a hammer. He didn´t even recommend a vacuum dust extractor (though this would be required as a worker safety issue in Canada).


sparks


Mar 7, 2011, 6:56 AM

Post #8 of 12 (2596 views)

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Re: [Sculptari] Electrical chases in masonry explained

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We used a Makita saw with a 4 1/2" blade to cut the channel. Can't imagine a screwdriver but a chisel if by hand. No hand chipping if you are doing much of it. We used a Makita power chisel (about 4000 pesos)

Sparks Mexico - Sparks Costalegre


Bennie García

Mar 7, 2011, 8:55 AM

Post #9 of 12 (2571 views)

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Re: [sparks] Electrical chases in masonry explained

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We use a 1" chisel bit in our roto hammers after kerfing the sides of the chase. Goes quickly. Do the same for the outlet boxes.

Far from the horrible idea described by another poster.


Sculptari

Mar 7, 2011, 3:17 PM

Post #10 of 12 (2540 views)

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Re: [Bennie García] Electrical chases in masonry explained

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Rotohammers indeed. Thats the way I would do it, or air chisels - but the equipment dealer know´s I am a lazy, aging, contractor would rather pay an underpaid employee to do the actual work. I have learned that nice tools on a jobsite will be stolen or broken- worry and heartbreak. For the price of a decent concrete breaker I can hire a worker for a month in Mexico. I would provide the workers clean safety goggles and dust masks though, and the hard part -insist they use them.


chicois8

Mar 7, 2011, 7:11 PM

Post #11 of 12 (2520 views)

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Re: [Sculptari] Electrical chases in masonry explained

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Sculptari says: " I would provide the workers clean safety goggles and dust masks though, and the hard part -insist they use them."

Boy you got that right, if you insist they nod there head and keep on working, even when the maestro insists they still do not do it, easier to train a pit bull........


Rolly / Moderator


Mar 7, 2011, 7:20 PM

Post #12 of 12 (2519 views)

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Re: [chicois8] Electrical chases in masonry explained

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We had safety glasses and masks for the workers on my projects, and they were glad to use them.

BTW, pit bulls are easy to train because they are generally very smart. Been there and done that.

Rolly Pirate
 
 
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